Name *

Phone

E-mail *

Country/Area *

Industry

Company Name

E-mail Verification Code： *

I Have Agreed And Read 《Member Registration Agreement》

Have an account already? Sign in now!

Already Have An Account，Login

Please Fill In The Verification Code X

Verification Code： Can't See Clearly, Change One

Registration Agreement X

E-mail * E-mail Verification Code：

Don't have an account yet? Sign up now!

No Account Yet? Go To Register

English

Business：info@mech-mind.net

In today’s world of technology, facilities are automating various processes to enhance their efficiency and reliability. Machine tending is one process that has seen a radical change in technology adoption.

Mech-Eye Industrial 3D Cameras

High resolution & high accuracy & detail-rich 3D images of a wide variety of objects.
Mech-Eye 3D Laser Profilers

Mech-Eye LNX 3D laser profilers feature 4K+ resolution* and high scan rates (up to 15 kHz*) to deliver highly accurate 3D data of tiny features and defects at a faster speed. These sensors are designed for industrial measurement and inspection applications in electronics, EV battery, and automotive industries.
Mech-Vision Machine Vision Software

Industry-leading machine vision software for the most challenging vision applications.
Mech-Viz Robot Programming Software

Designed to enable demanding automation tasks, including robotic bin picking, piece picking, depalletizing and palletizing, and more.
Mech-DLK Deep Learning Software

Versatile and easy-to-use deep learning software solves complex applications like overlapping object recognition and classification, high-precision measurement, etc.
Mech-MSR 3D Measurement and Inspection Software

Intuitive, powerful software for high-precision inspection and measurement

Depalletizing and Palletizing

Intelligent robotic depalletizing and palletizing solutions are widely used in manufacturing, distribution, and fulfillment applications. Robots guided by the 3D vision system can automatically execute palletizing and depalletizing while maintaining excellent stability and high speed.
Machine Tending

Mech-Mind's 3D vision-guided machine tending solution enables robots to quickly detect the most challenging parts of various sizes and shapes, accurately pick them, and stably place them at designated locations.
Piece Picking

Mech-Mind 3D vision solution enables robots to accurately pick various individual items (SKUs) from an inventory bin and place them into an order container. Robots, guided by 3D vision system, can handle a wide variety of items (including cartons, boxes, poly bags, transparent packages, etc.) with ease.
Bin Picking

Guided by Mech-Mind 3D vision system, robots can recognize randomly-piled materials, even those with dark or reflective surfaces and complex structures, and then pick them up from deep bins accurately without damaging the components.
Localization and Assembly

Mech-Mind 3D vision system enables robots to manage complex assembly, localization, and other automation tasks with high accuracy and remarkable dexterity.
Inline Measurement

Mech-Mind's inline 3D measurement system delivers high-performance 3D measurement solutions for various manufacturing processes in the automotive and new energy industries, including body-in-white manufacturing, automotive component inspection, and battery tray manufacturing.

Heavy-duty truck manufacturer

3D Vision-Guided Wheel Assembly

Customer Demand

Nut runners are typically large and heavy, making the manual torquing of wheel lug nuts labor-intensive. Additionally, vehicles arriving at torquing stations are not always in the same position, and wheels can rotate and tilt, posing a significant challenge to automation. The customer needs a 3D vision system that can perform precise assembly regardless of the wheel's rotation angles and adapt to various vehicle types on the assembly line.

Home > Cases > > 3D Vision-Guided Wheel Assembly

Mech-Mind AI + 3D Vision Solution

Workflow:

The light truck, carried by the AGV, arrives at the torquing station. The 3D vision system captures images of the wheel hub and locates the wheel studs. The robot holds the wheel and mounts it on the wheel hub. Then, the 3D vision system guides the robot to secure the wheel onto the studs with lug nuts. The wheel hub has six studs, and the vision-guided robot torques the lug nuts in two rounds.

The Mech-Mind Solution:

1. Mech-Eye PRO S-GL captures accurate 3D data of reflective wheel hubs.

2. The 3D vision system locates the wheel studs and identifies the wheel hub’s center and its rotation angle.

3. The robot mounts the wheel and adjusts the nut runner's angle to torque the lug nuts precisely based on vision system data.

4. Intelligent motion planning and collision detection algorithms ensure reliable fine assembly.

Results:

1. Vision cycle time: < 2 s

2. Vision locating accuracy: ± 0.2 mm

3. Adaptation to various vehicle types and models

4. Automating this process significantly improves efficiency

Mech-Mind AI + 3D Vision Solution

3D Vision-Guided Wheel Assembly

Workflow:

The Mech-Mind Solution:

1. Mech-Eye PRO S-GL captures accurate 3D data of reflective wheel hubs.

2. The 3D vision system locates the wheel studs and identifies the wheel hub’s center and its rotation angle.

3. The robot mounts the wheel and adjusts the nut runner's angle to torque the lug nuts precisely based on vision system data.

4. Intelligent motion planning and collision detection algorithms ensure reliable fine assembly.

Results:

1. Vision cycle time: < 2 s

2. Vision locating accuracy: ± 0.2 mm

3. Adaptation to various vehicle types and models

4. Automating this process significantly improves efficiency

3D Vision-Guided Wheel Assembly

Customer Demand

Mech-Mind AI + 3D Vision Solution

Mech-Mind AI + 3D Vision Solution

Related Solutions

We Value Your Privacy