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In today’s world of technology, facilities are automating various processes to enhance their efficiency and reliability. Machine tending is one process that has seen a radical change in technology adoption.

Carton Leak Hole Locating for A Large Air-Conditioning Factory

Customer Demand

Refrigerant leak detection (also known as 'leak detection') is a process that must be completed before all air conditioner are shipped from the factory. Traditional leak detection is usually done manually, and workers need to rely on measuring instruments for complex operation. Manual leak detection is also less efficient with high rate of missing detection due to the unobvious characteristics of welding spots.

 

So the client expects robots to insert the leak detection gun into the carton outer packaging of a diameter of 8mm to check leaks. However, due to cartons' various sizes and patterns, texts and cable ties on surfaces, traditional robotic automation solutions cannot recognize cartons of various sizes and are not stable enough to meet user needs.


Related Solutions

  • Intelligent depalletizing and palletizing solutions are widely used in manufacturing, distribution, and fulfillment applications. Backed by 3D vision, deep learning, and other AI algorithms, the robots can automatically execute palletizing and depalletizing while maintaining excellent stability and fast processing speed.
  • Our intelligent machine tending solution enables robots to quickly detect the most challenging parts that are in various sizes and shapes, accurately pick them, and stably place them at their designated locations.
  • Our solution enables robots to accurately pick various individual items (SKUs) from an inventory bin and place them into an order container. Robots, equipped with 3D vision, can handle a broad range of items ( including cartons, boxes, poly bags, transparent packages, etc.) with ease.
  • Guided along by the powerful 3D vision system, the robots can recognize randomly-piled materials, even those with dark or reflective surfaces and complex structures, and then pick them up from deep bins accurately without damaging the components.
  • Leveraging 3D and several advanced technologies, Mech-Mind provides comprehensive, cost-effective, and easy-to-deploy vision-guided gluing, high-precision locating, and assembly solutions for customers in automotive and manufacturing industry.
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