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In today’s world of technology, facilities are automating various processes to enhance their efficiency and reliability. Machine tending is one process that has seen a radical change in technology adoption.

Carton Leak Hole Locating for A Large Air-Conditioning Factory

Customer Demand

Refrigerant leak detection (also known as 'leak detection') is a process that must be completed before all air conditioner are shipped from the factory. Traditional leak detection is usually done manually, and workers need to rely on measuring instruments for complex operation. Manual leak detection is also less efficient with high rate of missing detection due to the unobvious characteristics of welding spots.

 

So the client expects robots to insert the leak detection gun into the carton outer packaging of a diameter of 8mm to check leaks. However, due to cartons' various sizes and patterns, texts and cable ties on surfaces, traditional robotic automation solutions cannot recognize cartons of various sizes and are not stable enough to meet user needs.


Related Solutions

  • Intelligent robotic depalletizing and palletizing solutions are widely used in manufacturing, distribution, and fulfillment applications. Robots guided by the 3D vision system can automatically execute palletizing and depalletizing while maintaining excellent stability and high speed.
  • Mech-Mind intelligent machine tending solution enables robots to quickly detect the most challenging parts of various sizes and shapes, accurately pick them, and stably place them at designated locations.
  • Mech-Mind 3D vision solution enables robots to accurately pick various individual items (SKUs) from an inventory bin and place them into an order container. Robots, guided by 3D vision system, can handle a wide variety of items (including cartons, boxes, poly bags, transparent packages, etc.) with ease.
  • Guided by Mech-Mind 3D vision system, robots can recognize randomly-piled materials, even those with dark or reflective surfaces and complex structures, and then pick them up from deep bins accurately without damaging the components.
  • Mech-Mind 3D vision system enables robots to manage complex assembly, localization, and other automation tasks with high accuracy and remarkable dexterity.
  • Mech-Mind's inline 3D measurement system delivers high-performance 3D measurement solutions for various manufacturing processes in the automotive and new energy industries, including body-in-white manufacturing, automotive component inspection, and battery tray manufacturing.
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