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In today’s world of technology, facilities are automating various processes to enhance their efficiency and reliability. Machine tending is one process that has seen a radical change in technology adoption.

Overview & Benefits of Automated Robotic Depalletizing

2022-02-09

Table of Contents

1. What Is Automated Robotic Depalletizing

2. Benefits of Integrating Robots to Build Automated Depalletizing Systems

3. Applications of Automated Robotic Depalletizing

4. Conclusion


Depalletizing system is one essential aspect in the operation of various manufacturers and businesses. However, it can be time-consuming and challenging, especially in complex scenarios (unstable, tall pallets, angled boxes, etc.). Fortunately, due to the advancement of technology, depalletizing has never been so quick and easy. 

 

The traditional method of stacking, sorting, and loading products requires manpower to handle specific tasks. Usually, the system operates manually, which takes time to complete each operation. However, the system became more reliable as the manufacturers realized the benefits of automating their process.

 

Automated robotic depalletizing is one technology integration that takes the production of most businesses to another level. It provides convenient and efficient operation for manufacturers and producers.


What Is Automated Robotic Depalletizing


Overview & Benefits of Automated Robotic Depalletizing

Automated robotic depalletizing allows warehouses and producers to autonomously complete stacking, sorting, and lining up pallets and products. The robot usually works along with a conveyor belt to carry on the pallets until they reach the loading dock.

 

The robots for palletizing and depalletizing supplies distributed in cases and boxes are usually mixed-case configurations. Therefore, the palletizing system should have flexible fine control integration to manipulate cases with assorted products.

 

Fortunately, robots guided by 3D machine vision can easily handle mixed cases and cartons. The 3D machine vision can identify the right item to pick among the assorted products. Furthermore, Mech-Mind paired robots with other powerful AI technologies, empowering robots with plenty of advanced features such as one-click configuration, automated palletizing, and seamless handling.

 

Benefits of Integrating Intelligent Robots to Build Automated Depalletizing Systems


There is no doubt that technological innovation has made significant contributions to everyone, especially in the manufacturing industry. Integrating robots to automate operations provided an edge to finally accelerate manufacturers' management of their supply chains. 


Provide Seamless Operation with Automation

Depalletizing is one of the most time-consuming warehouse operations. The manpower and time it can take up are overwhelming if handled in a conventional way. Usually, manual loading and unloading of heavy products is the primary barrier to speed up the process.


So, when manufacturers opt for automation of depalletizing and palletizing, it becomes seamless even when handling heavy objects. The labor is more efficient as it does not cost the industry to add manpower without compromising the speed of operation.


Cost-Effective Solution

Additionally, the cost for hiring manpower is lessened when a company opts to automate its depalletizing operation. It can allocate the investment on other essential matters that the industry needs to grow successfully. Furthermore, it does not compromise the flow of the process because of the reliability that depalletizing robots can offer. It even contributes to having a more productive and organized system.


Utilize Safe Working Place

In using the conventional method of palletizing and depalletizing products, there are plenty of cases where the workers get injured or suffer illness due to the risk imposed by the tasks. These incidents cause problems and intervene with the company's overall operation compared with the supplier integrated automation.

 

Automated robotic depalletizing offers excellent help in utilizing a safe working environment for the workers as heavy tasks are manipulated through machines. Thus, reducing the possibilities of jeopardizing the safety of the workers.


Takes up Smaller Area

Usually, depalletizing requires larger space to operate if it's handled manually. It could sometimes take up half of the facility to ensure the quality and reliability of the operation. But by integrating robots to depalletize, the machines usually occupy a smaller scale compared to the latter method. The compact and modular design of the robots is the key aspect regarding the space it consumes.

 

And since the robotic integration system does not need larger accommodation, it’s ideal even if the company opts to operate in smaller facilities. Furthermore, its cleaning and maintenance are not overwhelming because of its modulated scale.


Applications of Automated Robotic Depalletizing‍


Automated depalletizing is widely used in various industries, including distribution, fulfillment, and manufacturing operations. It has been a substantial integration for huge businesses catering to such system operations.


Manufacturing Goods and Products

The palletizing and depalletizing system plays an essential role in manufacturing goods and products of huge companies. A business can integrate robotics to load already processed products on their cases or boxes with stability. It can also unload pallets seamlessly to optimize the time of operation.


Distribution of Supply Chain and Fulfilment of Orders

Managing the supply chain of a company or business requires a fast-paced system to sort and organize products. Therefore, they can use robotic depalletizing and palletizing to quickly distribute the right amount of product to include in every order. It can also help with organizing pallets to prepare for shipping operations. Depalletizing robots are useful as well to unload heavy pallets conveniently and efficiently.

 

Conclusion

Although there are still plenty of suppliers and manufacturers that are using the conventional method of palletizing and depalletizing, it’s worth it to adopt a new strategy if the latter does not offer good results to the operation. However, before integrating robots in your company, ensure that they can really accommodate your needs.


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