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In today’s world of technology, facilities are automating various processes to enhance their efficiency and reliability. Machine tending is one process that has seen a radical change in technology adoption.

Mech-Eye Industrial 3D Cameras

High resolution & high accuracy & detail-rich 3D images of a wide variety of objects.
Mech-Eye 3D Laser Profilers

Mech-Eye LNX 3D laser profilers feature 4K+ resolution* and high scan rates (up to 15 kHz*) to deliver highly accurate 3D data of tiny features and defects at a faster speed. These sensors are designed for industrial measurement and inspection applications in electronics, EV battery, and automotive industries.
Mech-Vision Machine Vision Software

Industry-leading machine vision software for the most challenging vision applications.
Mech-Viz Robot Programming Software

Designed to enable demanding automation tasks, including robotic bin picking, piece picking, depalletizing and palletizing, and more.
Mech-DLK Deep Learning Software

Versatile and easy-to-use deep learning software solves complex applications like overlapping object recognition and classification, high-precision measurement, etc.
Mech-MSR 3D Measurement and Inspection Software

Intuitive, powerful software for high-precision inspection and measurement

Depalletizing and Palletizing

Intelligent robotic depalletizing and palletizing solutions are widely used in manufacturing, distribution, and fulfillment applications. Robots guided by the 3D vision system can automatically execute palletizing and depalletizing while maintaining excellent stability and high speed.
Machine Tending

Mech-Mind's 3D vision-guided machine tending solution enables robots to quickly detect the most challenging parts of various sizes and shapes, accurately pick them, and stably place them at designated locations.
Piece Picking

Mech-Mind 3D vision solution enables robots to accurately pick various individual items (SKUs) from an inventory bin and place them into an order container. Robots, guided by 3D vision system, can handle a wide variety of items (including cartons, boxes, poly bags, transparent packages, etc.) with ease.
Bin Picking

Guided by Mech-Mind 3D vision system, robots can recognize randomly-piled materials, even those with dark or reflective surfaces and complex structures, and then pick them up from deep bins accurately without damaging the components.
Localization and Assembly

Mech-Mind 3D vision system enables robots to manage complex assembly, localization, and other automation tasks with high accuracy and remarkable dexterity.
Inline Measurement

Mech-Mind's inline 3D measurement system delivers high-performance 3D measurement solutions for various manufacturing processes in the automotive and new energy industries, including body-in-white manufacturing, automotive component inspection, and battery tray manufacturing.

Large auto parts factory

3D Vision-Guided Machine Tending of Brake Discs

Customer Demand

At this customer's factory, brake disc tending used to be manually operated. However, brake discs are always too heavy for employees to load efficiently, and the actual working environment in the factory is extremely harsh to employees. Therefore, to boost productivity while maintaining production stability, the customer decided to automate its production line with Mech-Mind's AI + 3D vision solution.

Home > Cases > Automotive > 3D Vision-Guided Machine Tending of Brake Discs

Mech-Mind AI + 3D Vision Solution

Vision-Guided Machine Tending of Flange Discs for A Large Accessory Factory

Recognition result

Advantages:

1. Mech-Mind 3D vision system supports various brake disc types.

2. After generating real-time data of the exact locations and positions of each brake disc, the 3D vision system guides the robots to grab the topmost brake disc.

3. The intelligent motion planning algorithm calculates the optimal path for the robots, ensuring the robot's movement is precise, stable, and collision-free.

4. Featuring a large FOV, high-resolution industrial 3D camera Mech-Eye LSR L-GL enables the robots to easily deal with large pallets and to pick up brake discs from the bin. Besides, Mech-Eye LSR L-GL industrial 3D camera can generate high-quality point cloud data for brake discs with complex structures and reflective surfaces.

5. Mech-Eye LSR L-GL industrial 3D camera secures solid performance under demanding light conditions (> 30000 lx).

Outcomes:

Mech-Mind AI + 3D vision solution helped our customer accomplish fully-automated tending;

The overall efficiency is dramatically improved while vastly reducing labor costs.

Mech-Mind AI + 3D Vision Solution

Vision-Guided Machine Tending of Flange Discs for A Large Accessory Factory

Recognition result - densely-stacked brake discs

Advantages:

1. Mech-Mind 3D vision system supports various brake disc types.

2. After generating real-time data of the exact locations and positions of each brake disc, the 3D vision system guides the robots to grab the topmost brake disc.

3. The intelligent motion planning algorithm calculates the optimal path for the robots, ensuring the robot's movement is precise, stable, and collision-free.

4. Featuring a large FOV, high-resolution industrial 3D camera Mech-Eye LSR L-GL enables the robots to easily deal with large pallets and to pick up brake discs from the bin. Besides, Mech-Eye LSR L-GL industrial 3D camera can generate high-quality point cloud data for brake discs with complex structures and reflective surfaces.

5. Mech-Eye LSR L-GL industrial 3D camera secures solid performance under demanding light conditions (> 30000 lx).

Outcomes:

Mech-Mind AI + 3D vision solution helped our customer accomplish fully-automated tending;

The overall efficiency is dramatically improved while vastly reducing labor costs.

Mech-Eye Industrial 3D Camera

Vision-Guided Machine Tending of Brake Discs

Mech-Eye LSR L

- Large FOV

- Ambient light resistance

- Robust interreflection suppression

- Ideal for robotic guidance

3D Vision-Guided Machine Tending of Brake Discs

Customer Demand

Mech-Mind AI + 3D Vision Solution

Mech-Mind AI + 3D Vision Solution

Mech-Eye Industrial 3D Camera

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