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3D Vision-Guided Module-To-Pack Assembly

Customer Demand

The assembly process for battery packs begins with preparing the housing components, such as the tray and cover. Thermal management components, such as cooling plates or heat sinks, may be installed within the pack to regulate and maintain optimal operating temperatures for the battery modules. Next, the battery modules are inserted into the pack housing and securely fastened. During this step, the 3D vision system plays a vital role in identifying the tray's position, guiding the robot in picking of modules, and ensuring the accurate assembly of the modules into the tray.

Mech-Mind AI + 3D Vision Solution

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The solution:

  1. Two Mech-Eye PRO S-GL 3D cameras collaborate to create a comprehensive 3D model of the entire tray by stitching together high-resolution and accurate 3D data.

  2. The 3D vision system identifies the tray's features and guides the robot in accurately picking modules, ensuring precise pack assembly.

  3. Mech-Eye PRO S-GL is mounted on the robot arm, seamlessly synchronizing with the robots and capturing images of modules, trays, and covers with great flexibility.

The result:

Mech-Mind 3D vision guided robots in performing 99.99% picking accuracy, resulting in highly accurate and efficient pack assembly.