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In today’s world of technology, facilities are automating various processes to enhance their efficiency and reliability. Machine tending is one process that has seen a radical change in technology adoption.

Mech-Eye Industrial 3D Cameras

High resolution & high accuracy & detail-rich 3D images of a wide variety of objects.
Mech-Eye 3D Laser Profilers

Mech-Eye LNX 3D laser profilers feature 4K+ resolution* and high scan rates (up to 15 kHz*) to deliver highly accurate 3D data of tiny features and defects at a faster speed. These sensors are designed for industrial measurement and inspection applications in electronics, EV battery, and automotive industries.
Mech-Vision Machine Vision Software

Industry-leading machine vision software for the most challenging vision applications.
Mech-Viz Robot Programming Software

Designed to enable demanding automation tasks, including robotic bin picking, piece picking, depalletizing and palletizing, and more.
Mech-DLK Deep Learning Software

Versatile and easy-to-use deep learning software solves complex applications like overlapping object recognition and classification, high-precision measurement, etc.
Mech-MSR 3D Measurement and Inspection Software

Intuitive, powerful software for high-precision inspection and measurement

Depalletizing and Palletizing

Intelligent robotic depalletizing and palletizing solutions are widely used in manufacturing, distribution, and fulfillment applications. Robots guided by the 3D vision system can automatically execute palletizing and depalletizing while maintaining excellent stability and high speed.
Machine Tending

Mech-Mind intelligent machine tending solution enables robots to quickly detect the most challenging parts of various sizes and shapes, accurately pick them, and stably place them at designated locations.
Piece Picking

Mech-Mind 3D vision solution enables robots to accurately pick various individual items (SKUs) from an inventory bin and place them into an order container. Robots, guided by 3D vision system, can handle a wide variety of items (including cartons, boxes, poly bags, transparent packages, etc.) with ease.
Bin Picking

Guided by Mech-Mind 3D vision system, robots can recognize randomly-piled materials, even those with dark or reflective surfaces and complex structures, and then pick them up from deep bins accurately without damaging the components.
Localization and Assembly

Mech-Mind 3D vision system enables robots to manage complex assembly, localization, and other automation tasks with high accuracy and remarkable dexterity.
Inline Measurement

Mech-Mind's inline 3D measurement system delivers high-performance 3D measurement solutions for various manufacturing processes in the automotive and new energy industries, including body-in-white manufacturing, automotive component inspection, and battery tray manufacturing.

Large battery producer

3D Vision-Guided Lead-Acid Battery Depalletizing

Customer Demand

The large weight of the battery (15-30 kg) poses challenges to workers. Any collision in the discharging may cause seal leakage. Automated robot operation is implemented at the factory to ensure safe and efficient production. The dark surface and complex structures make recognition harder for the vision system. There are over ten types of lead-acid batteries. All types are stacked in different patterns, which requires flexible adaptation to various specs.

Home > Cases > Logistics > 3D Vision-Guided Lead-Acid Battery Depalletizing

Mech-Mind AI + 3D Vision Solution

The solution:

1. Mech-Eye DEEP-GL: large FOV to cover the large pallet (1250 * 1250 * 1000 mm).

2. Generate the clear and detailed point clouds of black, reflective lead-acid batteries.

3. Determine the battery orientation and recognize the pose and position of the batteries.

4. Map out the optimal multi-pick strategy to pick the maximum batteries in the same orientation with one grasp.

5. The vision system differentiates the tray and in-between layers to ensure the right picking after the robot depalletizes the whole pallet.

6. One camera works for two workstations.

7. Adaption to over ten battery specs.

The result:

1. Cycle time: ≤ 4 s

2. Recognition success rate: ≥ 99.7%

3. Higher productivity: 2,000 pcs/day processed at each workstation.

Mech-Mind AI + 3D Vision Solution

The solution:

1. Mech-Eye DEEP-GL: large FOV to cover the large pallet (1250 * 1250 * 1000 mm).

2. Generate the clear and detailed point clouds of black, reflective lead-acid batteries.

3. Determine the battery orientation and recognize the pose and position of the batteries.

4. Map out the optimal multi-pick strategy to pick the maximum batteries in the same orientation with one grasp.

5. The vision system differentiates the tray and in-between layers to ensure the right picking after the robot depalletizes the whole pallet.

6. One camera works for two workstations.

7. Adaption to over ten battery specs.

The result:

1. Cycle time: ≤ 4 s

2. Recognition success rate: ≥ 99.7%

3. Higher productivity: 2,000 pcs/day processed at each workstation.

3D Vision-Guided Lead-Acid Battery Depalletizing

Customer Demand

Mech-Mind AI + 3D Vision Solution

Mech-Mind AI + 3D Vision Solution

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