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Large consumer electronics company

3D Vision-Guided Inspection on RJ45 Connector

Customer Demand

The customer requires the vision system to carry out defect detection on the components of RJ45 connectors, such as plastic housings, insulated conductor holes and metal shielding structures. Dark and reflective surfaces, and various appearance defects (e.g., dent and scratch) impact the image quality, thus leading to inaccurate recognition.

Mech-Mind AI + 3D Vision Solution

The Mech-Mind Solution:

  1. Three workstations ensure a comprehensive inspection of all surfaces and functional areas.

  2. The 3D camera creates clear and detailed 3D point clouds of various defects, including dent, scratch, deformation, and indentation.

  3. The Mech-DLK allows users to train models for all kinds of parts and conduct complex defect detection.

  4. The Mech-Vision realizes the communications between three workstations, controls the vision tools and collects the production data.

3D Vision-Guided Inspection on RJ45 Connector Recognition result

The result:

The application has been used in the production lines. The consumer has had an accurate defect inspection at a fast speed.