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In today’s world of technology, facilities are automating various processes to enhance their efficiency and reliability. Machine tending is one process that has seen a radical change in technology adoption.

Mech-Eye Industrial 3D Cameras

High resolution & high accuracy & detail-rich 3D images of a wide variety of objects.
Mech-Eye 3D Laser Profilers

Mech-Eye LNX 3D laser profilers feature 4K+ resolution* and high scan rates (up to 15 kHz*) to deliver highly accurate 3D data of tiny features and defects at a faster speed. These sensors are designed for industrial measurement and inspection applications in electronics, EV battery, and automotive industries.
Mech-Vision Machine Vision Software

Industry-leading machine vision software for the most challenging vision applications.
Mech-Viz Robot Programming Software

Designed to enable demanding automation tasks, including robotic bin picking, piece picking, depalletizing and palletizing, and more.
Mech-DLK Deep Learning Software

Versatile and easy-to-use deep learning software solves complex applications like overlapping object recognition and classification, high-precision measurement, etc.
Mech-MSR 3D Measurement and Inspection Software

Intuitive, powerful software for high-precision inspection and measurement

Depalletizing and Palletizing

Intelligent robotic depalletizing and palletizing solutions are widely used in manufacturing, distribution, and fulfillment applications. Robots guided by the 3D vision system can automatically execute palletizing and depalletizing while maintaining excellent stability and high speed.
Machine Tending

Mech-Mind's 3D vision-guided machine tending solution enables robots to quickly detect the most challenging parts of various sizes and shapes, accurately pick them, and stably place them at designated locations.
Piece Picking

Mech-Mind 3D vision solution enables robots to accurately pick various individual items (SKUs) from an inventory bin and place them into an order container. Robots, guided by 3D vision system, can handle a wide variety of items (including cartons, boxes, poly bags, transparent packages, etc.) with ease.
Bin Picking

Guided by Mech-Mind 3D vision system, robots can recognize randomly-piled materials, even those with dark or reflective surfaces and complex structures, and then pick them up from deep bins accurately without damaging the components.
Localization and Assembly

Mech-Mind 3D vision system enables robots to manage complex assembly, localization, and other automation tasks with high accuracy and remarkable dexterity.
Inline Measurement

Mech-Mind's inline 3D measurement system delivers high-performance 3D measurement solutions for various manufacturing processes in the automotive and new energy industries, including body-in-white manufacturing, automotive component inspection, and battery tray manufacturing.

Large steel supplier

3D Vision-Guided Machine Tending of Steel Bars

Customer Demand

At the factory, steel bars have traditionally been loaded and unloaded by workers, which was easy to cause damage to bars and lower production efficiency. Therefore, the supplier chose to use the 3D vision technology to automate the production line. But the reflective steel bars, most of which are covered with rust, make accurate recognition a big challenge to the vision system.

Home > Cases > Metal & Machining > 3D Vision-Guided Machine Tending of Steel Bars

Mech-Mind AI + 3D Vision Solution

The solution:

1. The Mech-Eye LSR L-GL creates high-quality 3D point clouds of reflective and rusted steel bars stacked in an overlapping pattern.

2. The vision system accurately recognizes the pose and position of steel bars.

3. The advanced optical algorithm ensures reliable robotic operation under strong ambient light (＞30,000 lx).

4. Collision detection and path planning algorithms ensure stable robotic operation.

5. Adapt to various bar specifications.

3D Vision-Guided Machine Tending of Steel Bars

Point cloud Recognition result

The result:

1. Recognition success rate: ≥ 99%

2. Recognition accuracy: ± 3 mm

Mech-Mind AI + 3D Vision Solution

The solution:

1. The Mech-Eye LSR L-GL creates high-quality 3D point clouds of reflective and rusted steel bars stacked in an overlapping pattern.

2. The vision system accurately recognizes the pose and position of steel bars.

3. The advanced optical algorithm ensures reliable robotic operation under strong ambient light (＞30,000 lx).

4. Collision detection and path planning algorithms ensure stable robotic operation.

5. Adapt to various bar specifications.

3D Vision-Guided Machine Tending of Steel Bars

Point cloud Recognition result

The result:

1. Recognition success rate: ≥ 99%

2. Recognition accuracy: ± 3 mm

3D Vision-Guided Machine Tending of Steel Bars

Customer Demand

Mech-Mind AI + 3D Vision Solution

Mech-Mind AI + 3D Vision Solution

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