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Leading auto parts factory

Inline Measurement of Bumper Beams

Customer Demand

The client requires real-time quality inspection of bumper beams in the welding production line. Critical geometric parameters of the beams, mainly including product dimensions and positional accuracy of various apertures, require inline measurement with high accuracy. The objective is to conduct real-time quality control and mitigate production waste caused by substandard processes.

Mech-Mind AI + 3D Vision Solution

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The solution:

  1. The Mech-Eye UHP-140-GLenables rapid and highly precise measurement of structurally intricate beams with diverse feature types while effectively handling reflectivity.

  2. The industrial 3D camera, mounted on the robot’s arm, allows for flexible measurement of different features.

  3. Real-time data collection and storage enable easy data analysis and traceability.

  4. One camera works at two workstations to increase measurement efficiency.

The result:

Measurement accuracy: ± 0.1 mm