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Large auto parts manufacturer

AI + 3D Vision-Guided Machine Tending of Camshafts from a Deep Bin

Customer Demand

A large automotive parts manufacturer required an automated solution for machine tending of camshafts. As a core precision engine component, camshafts must be handled with high accuracy and stability to avoid scratches, impacts, or drops during loading and unloading. Incoming camshafts are densely stacked in deep bins with random poses, complex geometries, dark surfaces, and frequent model changeovers, placing high demands on the robot system’s perception capability, robustness, and flexibility.

Mech-Mind General-Purpose "Eye + Brain" for Robots

AI + 3D Vision-Guided Machine Tending of Camshafts from a Deep Bin Project Site

Workflow:

Mech-Mind’s “Eye + Brain” solution (including high-precision 3D cameras and AI software suites) enables robots to autonomously scan deep bins, recognize camshaft poses, plan collision-free pick-and-place paths, and perform stable machine tending operations in compact production environments. The system is designed for seamless integration with industrial robots, ensuring stable operation and consistent cycle times.

AI + 3D Vision-Guided Machine Tending of Camshafts from a Deep Bin Point Cloud

AI + 3D Vision-Guided Machine Tending of Camshafts from a Deep Bin Recognition Result

Advantages:

  1. The Mech-Eye LSR L-GL high-precision 3D camera captures detailed 3D data of camshafts with a large field of view (FOV).

  2. Accurately recognizes slender camshafts with dark surfaces and complex geometries in large deep bins.

  3. Adapts to positioning misalignments of ±50 mm to ensure robust picking under real-world conditions.

  4. Powered by the AI brain that includes our self-developed path planning and collision detection algorithms, ensuring interference-free operation without scratches or dropped parts.

  5. Enables stable and precise robotic operation in compact spaces while reducing debugging and commissioning time.

  6. Easily handles a wide range of camshaft models, supporting fast changeovers and improving production-line efficiency.

Results:

  • Enabled stable, high-precision machine tending of camshafts from deep bins.

  • Improved production efficiency while reducing debugging time.

  • Supported frequent model changeovers for flexible, mixed-line production.

  • Helped the customer upgrade from a rigid production line to a more adaptive, intelligent, and scalable manufacturing system.

 

Click here to watch the real-world case video.